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Ensure manufacturing uptime
Keep your operations running smoothly while protecting critical data with
Acronis' reliable backup and recovery solution. Instantly restore computers used to manage and monitor your operational technology (OT) and Industrial Computing Systems (ICS) to maximize factor-floor uptime. Additionally protect front office and back office against cyberthreats and other source of downtime.
Acronis' reliable backup and recovery solution. Instantly restore computers used to manage and monitor your operational technology (OT) and Industrial Computing Systems (ICS) to maximize factor-floor uptime. Additionally protect front office and back office against cyberthreats and other source of downtime.
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Protection of computers used to manage OT and ICS
Centrally manage computers used to manage and monitor OT. Backup and assess vulnerabilities in physical and virtual machines using a single protection plan.System availability
Ensure high system availability and reduce downtime with recovery options, including instant restore features for systems and applications.Fail-safe patching
Prevent system damage from malware that exploits unpatched vulnerabilities. Automatic image backup before patch implementation allows restoration and rollback if issues arise.Continuous data protection
Securely backup and protect computers used to manage OT and ICS in real-time. Acronis agents monitor application changes, ensuring recent data is preserved during machine re-imaging.
- Protection for IT systems that monitor, configure and control OT and ICSAcronis image-based backup technology protects diverse operating systems, including outdated Windows, Linux and virtual OSes no longer supported by their vendors.
- Fast, reliable and easy-to-operate IT systems recoveryAcronis quickly restores failed IT systems in a matter of minutes, while One-Click Recovery enables non-IT professionals (such as OT engineers) to initiate the restoral of a failed computer with push-button simplicity.
- Safe, zero-impact testing and rollback of patches and upgradesAcronis allows the creation of a “digital twin” of any IT system — a backup copy running on a VM — that can be used to test the functionality and performance of software patches and other updates before they are applied to production machines.
- IT system performance reporting, even in air-gapped environmentsAcronis can safely relay reports to centralized IT staff via outbound-only file transfers, revealing the protection status of the factory-floor computers used to manage and monitor OT and ICS.
Customer success story
ABB uses Acronis to reduce costly downtime
- DescriptionABB customers avoid business interruptions by restoring the functions of any system in a matter of seconds.
- Key challengesChallenges included inefficient recovery, backup automation hurdles, and complex system management.
- RisksABB required automatic backups for rapid restarts and universal restore. The solution needed to recover images from any hardware, brand or model, with consistent functionality across systems.
- Our solutionWith Acronis, restore processes are standardized. Backup operations are programmed regularly on remote systems in any environment and type. In manufacturing, data backup is essential.
Acronis excels in OT and ICS computer restoral for manufacturing
Comprehensive data backup and recovery for manufacturing businesses, including:
Production environments:
OT systems used to control real-time automation equipment, e.g., SCADA systems, Human-Machine Interfaces, operational historians and Distributed Control Systems.Back-office applications
Computers used to run internal business processes, e.g., ERP, supply chain management, procurement, production planning, quality control, maintenance, finance, accounting, HR and IT.Front-office applications
Computers used to run customer-facing business processes, e.g., sales, marketing, customer service and PR.On-premises physical and virtual systems
Physical PCs and virtual machines in networked and air-gapped on-premises environments as well as cloud-based productivity suites like Microsoft 365 and Google Workspace.
Reduces downtime of factory-floor operations
With advanced monitoring systems and real-time diagnostics, our proactive approach ensures minimal downtime and allows for quick restoral of computers used to manage and monitor OT and ICS.
Protects the front and back office, too
Acronis protects every PC, server, virtual machine and cloud workload used on the factory floor and in the back office and front office.
Enables computer restoral without local IT support
Acronis One-Click Recovery ensures that local workers, including non-IT, can restore any system with push-button simplicity, ensuring that failure of computers used to manage and monitor OT and ICS do not disrupt factory-floor operations.
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Secure your back-office applications
Acronis Cyber Protect provides IT staffs with a single, integrated solution to deliver backup, disaster recovery and endpoint security (including AI-enabled ransomware protection) for factory-floor OT and ICS computers, as well as every platform and application used by front- and back-office manufacturing workers.
Quick, reliable backup and restoral
Customize your recovery point objective (RPO) for each critical application and data set to ensure recovery of the most up-to-date data possible.
Integrated disaster recovery
Get complete data and infrastructure protection with one integrated solution for any environment — on-premises, in remote systems or the cloud.
Fast, flexible data protection
Ensure quick failover of your critical workloads to the cloud. Gain instant data availability of all critical workloads no matter what kind of disaster strikes.
Robust cybersecurity
Protect your physical servers, VMs, workstations and laptops against a broad range of cybersecurity threats, including ransomware attacks.
Industry-proven protection
Frequently Asked Questions
How do I back up OT systems without affecting operations?
Scheduling downtime to run backup operations in manufacturing production environments like factory floors is expensive and disruptive. A better alternative is to find a backup solution that can be installed and then can run backups at any time without need to reboot the OT system or take it offline in a scheduled downtime window. Acronis Cyber Protect enables backup and restoral of OT systems while the system is operational, without the need for schedule downtime. The Acronis backup agent can likewise be initially installed while the OT system is running and without requiring a reboot.Can OT systems be backed up in real time?
Not every backup vendor for OT systems support real-time backup; many require scheduled downtime to run, a costly and disruptive process in manufacturing production environments like factory floors. Acronis Cyber Protect supports real time backup of OT system without scheduled downtime, and offloads backup processing overhead and storage from the OT system.What backup solutions support both legacy and modern OT systems?
While many backup vendors support recent versions of popular operating systems while they are still supported by the OS vendor, most backup vendors end support within one to five years of the OS vendor’s end-of-support date for a particular release and/or version. Acronis Cyber Protect is the only backup vendors that continues to support OS versions dating back to the XP era as well as a broad range of contemporary OSs used in OT, back-office and front-office manufacturing environments. This is particularly important for OT systems, many of which continue to need backup and restoral for many years after the OS vendor’s end-of-support data. Acronis Cyber Protect can back up and restore these systems and thus avoid risky OS upgrades to OT systems in which stability is critical. Backup support for these legacy OSs means that OT engineers can avoid the risk that an upgrade to a newer version of the OS might a) break or limit OT application functionality, or b) de-certify the system from compliance with regulatory standards.What are the best practices for quick OT system recovery?
Fast OT system recovery is critical in manufacturing production environments, where downtime can cost thousands, tens of thousands, or even millions of dollars per hour. This can be challenging in manufacturing environments without local IT staff, in air-gapped environments that limit centralized IT’s ability to help with remote management tools, and remote manufacturing locations where dispatching IT staff to the site can be costly in both travel expense and extended production downtime. A better alternative is a restoral capability that can be initiated by local staff, even if they don’t have significant IT skills. Acronis Cyber Protect has a One-Click Recovery capability that lets any employee, regardless of their IT skill level, to restore an OT system from a local backup with just a few keystrokes, enabling the restoral of OT systems and the resumption of production operations with a matter of minutes instead of hours or days.Can a backup solution help avoid unplanned production halts?
OT systems such as Supervisory Control and Data Acquisition (SCADA) servers, human-machine interfaces (HMI), operational historians, distributed control systems (DCS) and the like can bring production operations to a halt if they fail, resulting in very costly downtime. The ability to quickly restore these OT systems after a failure for whatever reason – cyber attack, PC hardware failure, software glitch or human error – is essential to keep production systems up and running. Having a local backup and restoral solution like Acronis Cyber Protect can get failed OT systems back online in a matter of minutes, to new PC hardware if necessary via its Bare-Metal Recovery feature. The One-Click Recovery feature of Acronis Cyber Protect also ensures that OT systems can be quickly restored by any local employee with a few simple keystrokes in a matter of minutes, eliminating the delays, travel expense, and extended production outage costs associated with dispatching central IT to the site.How can we automate backups for SCADA, HMIs and operational historians?
A well-designed backup solution optimized for OT environments is essential to minimize the downtime of critical OT systems like SCADA, HMIs and operational historians, the failure of which can cause costly manufacturing production shutdowns. Acronis Cyber Protect is widely used in manufacturing OT environments for exactly this purpose, and is frequently white-labled or co-branded by leading automation vendors. Acronis Cyber Protect leverage over 20 years of development as a backup vendor to offer features that make protecting OT systems highly reliable, fast and automatic, including flexible scheduling options, event-triggered backups, incremental and differential backups, flexibility of choice of backup destinations, automatic cloud replication, and more. Customizable backup routines can automatically run backup operations at specific times or in response to event triggers, and to automatically store backups in locations ranging from locally attached drives, network attached storage, storage area networks, private clouds, cloud service providers like Amazon, Google and Microsoft, and the Acronis Cloud.
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